PRODUCTION PROCESSES OF OUR TECHNICAL FABRICS
PRODUCTION PROCESSES OF OUR TECHNICAL FABRICS
FROM IDEA TO FINAL PRODUCT: THE PHASES OF WORK
The intricate process of creating our fabrics consists of several phases, each one a piece of a compositional puzzle that bridges the gap between a nascent idea and a customized end product tailored to the client’s needs.
With a long-standing mastery of shuttle weaving, the interplay of weft and warp enables us to craft high-quality technical fabrics with superior performance, capable of meeting even the most specific demands of our clientele.
Moreover, we can incorporate the use of high-tenacity fibers such as Cordura® and TPU Evolution®, ensuring maximum technical performance without compromise.
YARN INSPECTION
Before proceeding with the warping process, it is essential to carry out a meticulous inspection of the titles and composition of each fiber that will be used in subsequent production phases.
This process is approached with the utmost care by a specialized team.
WARPING
In this initial processing phase, the foundation of the fabric is prepared.
To ensure optimal execution of the subsequent steps in the production process, the alignment of the threads is meticulously carried out by highly skilled personnel, embodying Novatex’s historically distinctive qualities: dedication, precision, and attention to detail.
WEAVING
Thanks to the numerous looms of various heights at our disposal, during the weaving process, we boast great operational flexibility, an essential prerogative for working flexibly and competitively in the market.
This moment, in particular, is the central fulcrum of the entire production cycle of our tailor-made technical fabrics. The heart of Novatex.
The personnel responsible for weaving are equipped with extensive experience in producing high-quality fabrics, allowing us to work with maximum efficiency, reducing costs and lead times.
FABRIC INSPECTION
The oversight of the work carried out and the meticulous product verification are the final stages of our service, ensuring that the product meets the client’s requirements.
The department effectively communicates with production, transmitting any qualitative changes in real-time for a seamless weaving process.
CUTTING SERVICE
In addition to die cutting, which is part of our service, Novatex owns two cutting lines and two fabric laying lines.
All machines allow for the highest precision in fabric cutting, all bundles are carefully laid in special trays and vacuum packed to allow perfect stability during transport and avoid imperfections and defects.